Aerated Block Hole-Keeping Palletizing Line QST1200

Product Description

<h2>A Line Added to the Existing Plant</h2><p>This production line is built around the way an aerated block plant already runs. Instead of replacing the finishing section, it connects directly to the finished-product stacker on the original line. It then picks up the palletized brick blanks layer by layer, sorts them according to a preset program, leaves forklift holes and re-palletizes them. The existing stacker continues working as normal, so production is not interrupted while the new section is brought in.</p><p>That approach suits plants that already have their main forming and curing operations in place and want to automate the handling and packaging stage without rebuilding the whole workshop.</p><h2>One Connected Process Flow</h2><p>The line integrates de-palletizing, brick sorting, hole leaving, palletizing, and final product stacking and packaging into a single sequence. Every stage hands off to the next without manual transfer, which keeps the cycle tight and the throughput high. The output is pallet-free palletizing and packaging with pre-drilled forklift holes, so the finished pack can be lifted by a forklift as it stands rather than being rehandled onto a pallet.</p><p>Automation is high and handling capacity is large. Sorting runs efficiently and the mechanisms work in close coordination, so the line holds its pace through a full shift instead of slowing as operators tire.</p><h2>Robots and Handling Equipment</h2><p>An integrated de-palletizing and palletizing robot performs pick-up, de-stacking, sorting and palletizing. It is built on imported heavy-duty robots that follow the preset program, which is what allows one unit to serve several sorting and palletizing stations. Working with it are multiple brick-sorting and hole-leaving platforms, plus palletizing stations where the blocks are rebuilt into a pack.</p><p>A servo-driven mainline brick pusher moves the blanks picked up by the robot to the sorting platforms. Servo drive gives the push a controlled, repeatable motion, which is important when the same move repeats thousands of times per shift.</p><h2>Composite and Single-Type Versions</h2><p>The line is available in two versions based on how the mold cuts. The composite type handles molds that produce several brick types at once, and the single type handles molds that produce only one type. In both cases, bricks can be sorted, hole-leaved and palletized at different workstations according to the preset program.</p><p>Adjustment and switching between brick types and speed settings are kept convenient, and users select the equipment configuration that fits their actual production needs. That flexibility matters for plants serving several markets or changing product mix through the year.</p>