QSGW

QSGW Intelligent High-Level Fully Automatic Production Line

The flagship line for surface-critical products: permeable pavers, imitation-stone PC bricks and thin-wall insulation blocks.

A closed-loop, three-dimensional fully automatic plant composed of batching & mixing, pre-forming, high-level transfer & curing, brick dividing & cubing, and automatic packaging systems.

Capacity: Configured from 30,000 to 250,000 pcs / 8-hour shift depending on host machine
Category: Fully Automatic Production Lines
Customization: Designed to your site and target output
Warranty: 12 months on main components

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Product Description

The QSGW line links a batching and mixing system, a pre-forming (moulding) system, a high-level transfer and curing system, a brick-dividing and cubing system and an automatic packaging system into one continuous plant. It produces ordinary concrete blocks, permeable bricks for sponge-city projects, high value-added imitation-stone PC bricks and municipal kerb stones.

By adjusting the mix design, construction waste, slag, fly ash and other industrial by-products can replace conventional sand and gravel as the main raw material, cutting raw-material cost while meeting environmental requirements.

The whole line uses a three-dimensional closed-loop process layout, driven by computers, sensors, electromechanical and hydraulic components. The high-level transfer and curing system consists of a layered automatic pallet lifting machine, a high-level finger car (mother-and-child shuttle) and a three-dimensional curing kiln. Freshly made wet bricks stay on their pallets and are lifted layer by layer, then carried into the designated kiln chamber for curing. Cured dry bricks are carried out to the lowering machine, which feeds them layer by layer to the automatic cuber line for pallet separation, brick dividing and stacking.

Throughout production, transfer and curing, every layer of brick is kept separate from the pallet below it, so bricks are never crushed under the load above. This makes the line especially suitable for permeable pavement bricks, imitation-stone PC bricks and thin-wall thermal insulation blocks where the visible face must stay perfect.

Key Features

Closed-loop 3D layout: mixing → forming → high-level curing → cubing → packing in one continuous flow
Layer-separated curing, each brick layer rests on its own pallet, so no crushing and no surface damage
Produces pavers, imitation-stone PC bricks, kerb stones, hollow blocks and thin-wall insulation blocks
Up to 60%+ industrial waste (construction waste, slag, fly ash) can replace natural aggregate
Fully computer-controlled production with sensor, hydraulic and electromechanical automation
Turn-key service: site layout design, installation, commissioning and operator training

Send us your requirements

Tell us your target output and the raw materials you have, and we will send a detailed quotation.

Technical Parameters

Parameter	QSGW Line
Line type	Fully automatic, closed-loop 3D layout
Main systems	Batching & mixing / Pre-forming / High-level transfer & curing / Brick dividing & cubing / Automatic packaging
Moulding host	Matched to your capacity requirement (QST series)
Curing system	Layered automatic pallet lifter + high-level finger car + 3D curing kiln
Typical products	Permeable pavers, imitation-stone PC bricks, kerb stones, hollow blocks, thin-wall insulation blocks
Raw materials	Cement, sand, gravel, crushed stone powder + construction waste, slag, fly ash, gangue
Control	Central computer + PLC + sensors, automatic cycle
Labour per shift	3 – 6 persons (depends on configuration)
Customization	Designed to your site area and target capacity

The pictures and parameters above are for reference only, and the final interpretation right belongs to our company. Final specifications are confirmed in the contract.

Inquire about this machine

Send us your requirements for the QSGW and we will come back with the machine list, a layout drawing and a price.

The products you want to make and their sizes
The output you need per shift
The raw materials available to you
Site area and available power supply

Enquiry about: QSGW, QSGW Intelligent High-Level Fully Automatic Production Line

Frequently Asked Questions

What capacity can the QSGW line reach?

The line is built around the block machine you choose, so capacity is configurable. A QST8-15 host gives roughly 40,000–53,000 Holland bricks per 8-hour shift, while a QST1800 host can exceed 150,000. We size the line to your target tonnage and site area.

Can the line use local waste materials?

Yes. Fly ash, slag, construction waste and mine tailings can replace part of the sand and gravel. We test your local materials and adjust the mix design and the machine parameters free of charge during commissioning.

How long is delivery and installation?

A complete standard line is normally delivered in 45–75 days. Our engineers travel to your site for installation and commissioning, and we train your operators until the line runs a full shift without our staff.

What about after-sales support?

Every line ships with the full electrical and hydraulic documentation, spare-part lists, and remote diagnostics over the internet. We keep fast-moving spares in stock and respond to production-stopping issues within 12 hours.