Product Description
The QSRGY line is an intelligent fully automatic production line upgraded by Qisheng from the original chain-conveyor shuttle-car line. It carries several national patents. It can run single-layer curing, or be upgraded to multi-layer curing to make full use of height and reduce the footprint.
Two power options are available for the sub-cars. Option 1: track power supply, 380 V AC is converted by a special transformer into 36 V DC fed through the running rail, and the machine is driven from the rail. Option 2: new-energy lithium battery, a 36 V power battery pack supplies the sub-car, with a BMS battery-management system and automatic charging pile for safe, stable operation.
The mother car uses an encoder to calculate travel distance and position precisely, and communicates with sub-cars in real time over a self-built network, one mother car can serve several sub-cars. Each sub-car uses integrated electromechanical control and its own onboard computer to calculate and position every stack of bricks along every curing lane. The sub-car lifts a whole stack of bricks into place, then carries it into the curing kiln.
The complete set is controlled by PLC plus touch screen, so running parameters can be adjusted at any time and every movement can be watched. Combined with laser sensing and intelligent sensors it achieves unmanned automatic transfer: on a fault it stops automatically, alarms and displays the fault position, so non-specialist staff can clear it. With the remote-control system and cloud data, the machine builder can solve problems from the office.
The line can be matched with the block forming machine of any manufacturer and any model, new or old machines can be upgraded and laid out around your site. Factories that adopt it complete all production tasks with only 3–4 people, which raises efficiency while cutting labour intensity, headcount and production cost.